RELATED SUZUKI OUTBOARD SEARCHES:
PROPELLERS
An outboard motor is designed to develop its rated power within a specified engine speed range. The maximum rated power delivered by the Suzuki models are shown in your service manual. If the standard propeller fails to meet the above requirement, use another pitch propeller to hold the engine speed within the range specified in your manual propeller selection chart.
Installing a propeller with pitch either too high or too low will cause incorrect maximum engine speed, which may result in severe damage to the motor.
Installing a propeller with pitch either too high or too low will cause incorrect maximum engine speed, which may result in severe damage to the motor.
Suzuki Outboard DT 85 Parts Catalog. All shippers are experiencing delays so plan your shipping options when checking out. OUTBOARD WORKSHOP SERVICE MANUAL ALL MOTORS 2 TO 225 HP YEARS 1988 TO 2003. 2.4(2.3) 23.7(700) 6.3(24). OIL RECOMMENDATIONS Use only Suzuki Outboard Motor Gear Oil or and equivalent.
Disassembly of propeller shaft components
1. Slide propeller shaft away from reverse gear housing assembly
Account for reverse gear back-up shim thrust washer
2. Remove horizontal slider and forward gear thrust washer
3. Remove spring
4. Using special tool, push dog pin shifter.
5. Remove clutch dog shifter propeller shaft.
PROPELLER
• Inspect propeller for bent, chipped or broken blades and replace or repair if necessary.
• Inspect propeller bushing splines for wear or other damage and replace if necessary.
• Inspect propeller bushing for deterioration or slipping and replace if necessary.
PROPELLER SHAFT COMPONENTS
• Inspect horizontal slider and connector pin for excessive wear or other damage. Replace if necessary.
• Inspect clutch dog shifter for excessive wear, chip or other damage. Replace if necessary.
• Inspect dog pin for bent or other damage. Replace if necessary.
• Inspect propeller shaft / splines for wear, twist or other damage. Replace if necessary.
Suzuki Dt 85 Outboard Manual
PROPELLER SHAFT BEARING HOUSING
• Inspect housing for cracks or other damage. Replace if necessary.
• Inspect propeller shaft bearings and reverse gear bearing for pitting, rough or other damage. Replace if necessary.
• Inspect oil seals and O-ring for cuts, nicks or tears. Diablo 3 pc iso download 64.
Replacing propeller shaft oil seal
1. Remove retaining ring
2. Extract oil seals
1 and washer 2.3 using oil seal remover.
Do not re-use oil seal once removed.
Always use a new oil seal.
3. Apply Water Resistant Grease to inner circumference of housing.
4. Using an oil seal installer, drive two oil seals (one at a time) into housing.
The lipped portion of seal should face towards propeller.
Apply Water Resistant Grease to seal lips.
5. Install washer and retaining ring.
PROPELLER INSTALLATION
1. Install spacer shaft, then slide on propeller
2. Dragonframe 3.0 for mac os x serial 7. Fit spacer specified torque.
1 and propeller stopper 2 onto propeller3.4, washer 5 and nut 6, then tighten nut to
Propeller nut : 55 N.m (5.5 kg-m, 40.0 lb.-ft.)
3. Push cotter pin secure.
PROPELLER SELECTION FOR COUNTER
ROTATION
For counter-rotation model, newly designed stainless steel propellers are available as follows.
Suzuki highly recommend to use the genuine Suzuki counterrotation propeller for the counter rotation model. In case of twin installation, always use on both engines, the same size normal rotation and counter-rotation propellers.
ENGINE CRANKED, BUT NOT START (OR STOPS SHORTLY AFTER STARTING)
UNSTABLE IDLING / TROLLING (OR ENGINE TENDS TO STALL)
UNSTABLE IDLING / TROLLING (OR ENGINE TENDS TO STALL)
Maple 15 activation code crack. • Incorrect by-pass air screw adjustment [NOTE3]
• IAC valve failure [NOTE3]
• IAC passage failure (clogged hose, etc.) [NOTE3]
• Spark plug failure
• Ignition coil failure
• ECM failure
• Wire continuity / connection failure
• Failure of high pressure fuel system components :
• Fuel injector (clog, stuck valve, etc.)
• Fuel pressure regulator (incorrect regulated pressure, etc.)
• Fuel pump (clogged suction filter, leakage in tank, etc.)
• Fuel filter (clog, etc.)
• Hose (clog, kink, leakage, etc.)
• IAC valve failure [NOTE3]
• IAC passage failure (clogged hose, etc.) [NOTE3]
• Spark plug failure
• Ignition coil failure
• ECM failure
• Wire continuity / connection failure
• Failure of high pressure fuel system components :
• Fuel injector (clog, stuck valve, etc.)
• Fuel pressure regulator (incorrect regulated pressure, etc.)
• Fuel pump (clogged suction filter, leakage in tank, etc.)
• Fuel filter (clog, etc.)
• Hose (clog, kink, leakage, etc.)
A Suzuki outboard service manual is a book of repair instructions and procedures for the maintenance, service and overhaul of a boat motor’s main components. A outboard service manual is often referred to as a repair manual, workshop manual or factory service manual.
Up until recently, these manuals were only available for purchase at book stores, and they were typically very expensive. Recently, however, these same manuals can be instantly downloaded from the Internet at a fraction of the cost. And the repair information in the manual is the same information dealer technicians use to fix your boat engine. Go here http://www.inboardrepairmanual.com/?p=250to download a Suzuki outboard repair manual.
The difference between a factory service manual and a repair manual is small. A factory service manual doesn’t contain general knowledge. Therefore it’s important that the mechanic have some basic knowledge in marine mechanics or general mechanical repair. A repair manual is a manual that teaches the basics and fundamentals of marine mechanics in greater detail.
Both types of manuals cover every aspect of repair. It covers everything from basic maintenance, troubleshooting and engine overhaul. Pictures and diagrams are also included to help the mechanic successfully complete the repair job based on the factory specifications.
A downloadable repair manual is usually in portable document format (PDF). This type of file format is iPhone, tablet and computer friendly. There is no special software needed to download, open and view a PDF repair manual. That’s because virtually every electronic device designed for this purpose is factory installed with the software needed to download, open and view a PDF.
A downloadable service manual is identical to a repair book you’d buy in a store. It contains a cover page, table of contents, index page, and complete step-by-step repair procedures. Here is a list of main chapters often found in an outboard repair manual:
- Cover page
- Table of contents
- General information
- Troubleshooting
- Periodic maintenance
- Engine control system
- Electrical
- Fuel system
- Mid unit
- Lower unit
- Powerhead
- Power trim and tilt (if equipped)
- Wire and hose routing
![Suzuki Outboard Dt85 Manual Suzuki Outboard Dt85 Manual](https://i.ebayimg.com/images/g/TmkAAOSwjL5ZMHLo/s-l400.jpg)
As with any repair manual, complete part inspection, testing, removal, disassembly, assembly and installation procedures are included. As well as other important information, such as engine specifications and torque specs.
Probably the most important aspect of a repair manual is the troubleshooting guide. Troubleshooting is the activity of tracing and correcting malfunctions in the boat motor’s electrical or mechanical system. It’s a systematic approach to locating the root cause of the problem and fixing it.
2000-2003 DF25 DF30 (25HP 50HP)
2001-2009 DF90 DF100 (90HP 100HP)
2002-2011 DF4 DF5 (4 HP 5 HP)
2003-2011 DF9.9 DF15 (9.9HP 15HP)
2004-2011 DF200 DF225 DF250 (200HP 225HP 250HP)
2006-2014 DF2.5 (2.5HP)
1978-1998 Suzuki DT4 (4 hp)
1989-1999, 2001 Suzuki DT100 (100 hp)
1980-1998 Suzuki DT40 (40 hp)
Suzuki Outboard Manuals Free Download
1977-1985 Suzuki DT2 (2.2 hp)
1977-1979 Suzuki DT14 (14 hp)
1983-1997 Suzuki DT16 (16 hp)
1979-1987 Suzuki DT85 (85 hp)
1980-1987 Suzuki DT8 (8 hp)
1977 Suzuki DT4.5 (4.5 hp)
1979-1982 Suzuki DT28 (28 hp)
1978-1982, 1985-1987, 1988-1992 Suzuki DT65 (65 hp)
Suzuki Outboard Service Manuals
1977-1979 Suzuki DT7.5 (7.5 hp)
1983-1984, 1985-1992 Suzuki DT60 (60 hp)
1980-1982, 1987-1989 DT35 (35 hp)
Suzuki Outboard Dt85 Manual Free
1979-1984 Suzuki DT3.5 (3.5 hp)